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| The
dyestuff sector is one of the important segments of
the chemicals industry in the country, having forward
and backward linkages with a variety of sectors like
textiles, leather, paper, plastics, printing inks and
foodstuffs. Dyes are colouring pigments that find application
in a variety of industries. The origin of the Indian
dyestuff industry can be traced to the fifties when
most dyes and intermediaries were totally imported in
the country. Thereafter, gradually manufacturing of
dyestuffs picked up in the country and in the early
eighties this industry started export in good quantity.
Indian dyestuff
industry is today totally self-sufficient with majority
of inputs manufactured locally. India is currently producing
all varieties of synthetic dyestuffs and intermediates
and has a small presence in the natural dyestuff. India
has emerged as a global supplier of dyestuffs and dye
intermediates, particularly for reactive, acid, vat
and direct dyes. India accounts for approximately 6%
of the world production of the sector of the industry. |
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| Structure
of the Industry in India |
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| This
industry is basically consists of about 50 large scale
manufacturers and the balance small and medium scale
units. The small scale units account for majority of
dyestuff production while large units dominate manufacturing
of dyestuff intermediates. The installed capacity of
the dyestuff and intermediates industry for selected
group is estimated at about 55,000 MT per year as detailed
in the following table. |
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2003-2004 |
2004-2005 |
| |
Actual |
Actual Anticipated |
| Product |
Installed Capacity |
Production |
Installed Capacity |
Production |
| Azo Dyes |
8.7 |
3.9 |
8.7 |
4.5 |
| Acid Direct Dyes(Other than Azo) |
0.2 |
0.0 |
0.2 |
0.0 |
| Basic Dyes |
0.5 |
0.1 |
0.5 |
0.0 |
| Disperse Dyes |
6.3 |
1.2 |
6.5 |
1.1 |
| Fast Colour Bases |
0.6 |
0.0 |
0.6 |
0.0 |
| Ingrain Dyes |
0.3 |
0.2 |
0.3 |
0.3 |
| Oil Soluble Dyes (Solvent Dyes) |
1.6 |
0.0 |
1.6 |
0.0 |
| Optical Whitening Agents |
1.1 |
0.3 |
1.1 |
0.3 |
| Organic Pigment Colours |
12.3 |
11.3 |
12.3 |
13.3 |
| Pigment Emulsion |
6.4 |
2.4 |
6.4 |
2.5 |
| Reactive Dyes |
6.2 |
2.3 |
6.2 |
2.7 |
| Sulphur Dyes (Sulphur Black) |
3.3 |
2.9 |
3.3 |
2.4 |
| Vat Dyes |
2.9 |
1.0 |
2.9 |
1.1 |
| Solubilised Vat Dyes |
0.1 |
0.0 |
0.1 |
0.0 |
| Food Colours |
0.1 |
0.0 |
0.1 |
0.0 |
| Nepthols |
3.5 |
0.5 |
3.6 |
0.5 |
| Total |
54.1 |
26.1 |
54.4 |
28.7 |
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Disperse
and Reactive dyes constitute the largest product segments
in the country constituting nearly 45% of dyestuff consumption.
In future both this segments will dominate the dyestuff
market with Disperse dyes likely to have the largest
share followed by reactive dyes. This two segments will
have the largest share on account of dominance of textile
and synthetic fibers in dyestuff consumption. Vat segment
is also expected to record positive growth in future |
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| Exports
and Import of Dyestuffs |
|
India
dyestuff industry is exporting nearly 50% of the domestic
production and from simply importers and distributors
in the 1950’s, it has now emerged as a very strong
industry and a major foreign exchange earner. Exports
of dyestuffs in the year 2000-01 amounted to about Rs.
2365 crores and accounted for nearly 5% of the total
world trade of dyestuffs.The major markets for Indian
dyestuffs are the European Union, U.S.A., Indonesia,
Hong Kong, South Korea and Egypt.
The following table
gives export and import of dyestuff during last few
years. |
|
| Items
Rs.
in Crores |
2000-01 |
2001-02 |
2002-03 |
2003-04 |
| Export |
2365 |
2437 |
2943 |
3112 |
| Import |
878 |
1138 |
1345 |
1617 |
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|
| Dyestuff
Industry in India |
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The
dyestuff industry in Gujarat comprises of more than
1200 small scale industrial and factory sector units.
There are about 158 large scale projects involving an
investment of Rs 1406 crores which have been commissioned/concluded.
The dyestuff industry of state substantially contributes
in production as well as domestic consumption and export
basket of the country’s target. The proven capability
of chemical process development, large installed production
capacity, technical manpower, infrastructure, testing
facility, export-import contribution and other competitive
edge factors have been demonstrated and are the major
strength of the dyestuff and allied sectors in the state. |
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| Opportunities |
|
The
Dyestuff sector of the country in general and the Gujarat
State in particular has a competitive edge of requisite
infrastructure and testing facilities, motivated entrepreneurs
with lower over head costs, availability of major raw
materials, pool of technical manpower and flexibility
to change the production set up. In view of these inputs
the dyestuff industry in Gujarat/India will rise to
all opportunities for development and growth in investment.
The dyestuff industry needs to engage in strategic partnerships
to realize and capitalize the latent potential. The
dyestuff industry in Gujarat provides large opportunities
of collaboration in the areas including process development,
joint research & development, waste water and solid
management, cleaner technology, and technical expertise,
buy back arrangement and market access. |
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